Product Description
ISO Standard Short Pitch Precision Simplex Hardware Motorcycle Industrial Roller Chain
Product Description
1. Material: Alloy Steel
2. Surface Treatment: Shot peening
3. Application: The product is mainly applied in small lifting.
4. Chain No: 40-1, 50-1, 60-1, 80B-1, 10B-1, 12B-1, etc.
| Product name | ISO Standard Short Pitch Precision Simplex Hardware Motorcycle Industrial Roller Chain |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | Firtsr quality, Best service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
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Company Profile
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 40-1, 08b-1 |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used for power transmission in bicycles?
Yes, roller chains are commonly used for power transmission in bicycles. Here’s a detailed answer to the question:
Roller chains are an integral component of bicycle drivetrains, transmitting power from the pedals to the rear wheel. They offer several advantages that make them well-suited for this application:
1. Efficient Power Transfer: Roller chains provide efficient power transfer from the rider’s pedaling force to the rear wheel of the bicycle. They have low frictional losses, allowing for a smooth and efficient transfer of energy, resulting in better propulsion and improved performance.
2. High Strength and Durability: Roller chains used in bicycles are designed to withstand the forces exerted during pedaling and the varying loads encountered during riding. They are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability.
3. Lightweight: Roller chains used in bicycles are lightweight, contributing to the overall weight reduction of the bike. This is important for cyclists as it allows for faster acceleration, easier maneuverability, and enhanced handling.
4. Versatility: Roller chains are available in various sizes and configurations, allowing them to be used in different types of bicycles. Whether it’s a road bike, mountain bike, or city bike, roller chains can be adapted to suit the specific requirements of the bike’s drivetrain.
5. Easy Maintenance: Roller chains in bicycles require regular maintenance to ensure optimal performance and longevity. Proper lubrication and periodic cleaning are essential to prevent wear and corrosion. Fortunately, bicycle chains are relatively easy to maintain and can be readily accessed for cleaning and lubrication.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in bicycles. They are affordable and widely available, making them a practical choice for bike manufacturers and cyclists alike.
In summary, roller chains are commonly used for power transmission in bicycles due to their efficient power transfer, strength, durability, lightweight nature, versatility, ease of maintenance, and cost-effectiveness. They play a crucial role in ensuring a smooth and reliable ride for cyclists of all types and skill levels.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
Are roller chains suitable for outdoor applications?
Roller chains can be suitable for outdoor applications, depending on various factors. Here is a detailed answer to the question:
1. Environmental conditions: Roller chains are designed to withstand a wide range of environmental conditions. However, exposure to extreme weather elements such as excessive moisture, corrosive substances, or high temperatures can affect their performance and durability. In such cases, additional measures like using corrosion-resistant chains, proper lubrication, or protective coatings may be necessary.
2. Protection from contaminants: Outdoor environments may have a higher presence of dirt, dust, debris, and other contaminants that can accelerate wear and affect the chain’s operation. Regular cleaning and maintenance are essential to remove these contaminants and ensure the chain’s optimal performance.
3. Lubrication: Adequate lubrication is crucial for the smooth operation and longevity of roller chains, especially in outdoor applications where exposure to moisture and dust is common. Lubricants with appropriate viscosity and properties that resist washout and provide good adhesion should be used to maintain proper lubrication in outdoor conditions.
4. Sealing and protection: In certain outdoor applications where the chain is exposed to excessive moisture, dirt, or contaminants, it may be necessary to use chains with additional sealing mechanisms or protective covers. These help prevent the ingress of foreign particles and enhance the chain’s performance and lifespan.
5. Maintenance practices: Regular inspection, cleaning, and lubrication are essential maintenance practices for roller chains used in outdoor applications. Operators should follow the manufacturer’s guidelines and recommended maintenance intervals to ensure the chain remains in good working condition.
While roller chains can be used in outdoor applications, it is important to consider the specific environmental conditions and take appropriate measures to protect and maintain the chain for optimal performance and longevity.
editor by CX 2023-10-31
China supplier Short Pitch Precision stainless steel hardware Transmission Motorcycle Industrial Roller Chain
Product Description
Short Pitch Precision Roller Chains
A. Our Services:
1. Any of your kind inquiry about chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!
B.Product Description:
| Style: | Simplex Roller Chains, Duplex Roller Chains, Triplex Roller Chains, Multiple Roller Chains |
| Chain No.: (ANSI/ISO) | 03C, 04C, 06C, 08A, 10A, 12A-~ 48A |
| Chain No.: ( ANSI ) | 15, 25,35,41,40,50 ~ 240 |
| Pitch: | 4.7625 mm ~ 76.200 mm |
C.Company show & Product Process
D. Packaging & Certificate
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets |
| Delivery Detail: | five weeks |
E. FAQ:
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.
5. Do you have any instant chat ?
| Usage: | Conveyor Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used for power transmission in motorcycles?
Yes, roller chains are commonly used for power transmission in motorcycles. Here’s a detailed answer to the question:
Roller chains have several advantages that make them suitable for power transmission in motorcycles:
1. Efficient Power Transfer: Roller chains offer high efficiency in transmitting power from the engine to the rear wheel of a motorcycle. They have minimal power loss due to their low friction and high load-carrying capacity.
2. Compact Design: Roller chains have a compact and lightweight design, making them well-suited for motorcycles where space and weight are critical considerations. Their small size allows for efficient power transfer without adding excessive weight to the motorcycle.
3. High Strength and Durability: Roller chains are designed to withstand high loads and endure the demanding operating conditions of motorcycles. They are constructed using high-strength materials such as alloy steel and undergo heat treatment to enhance their strength and durability.
4. Flexibility and Adaptability: Roller chains can accommodate various sprocket sizes, allowing for flexibility in gear ratios and customization of motorcycle performance. This enables riders to optimize the power delivery to match their riding preferences and specific road conditions.
5. Easy Maintenance: Roller chains are relatively easy to maintain in motorcycles. Regular lubrication and tension adjustment are necessary to ensure optimal performance and prolong the chain’s lifespan. Proper maintenance practices can help prevent chain elongation, reduce wear, and minimize the risk of chain failure.
However, it’s important to note that roller chains require regular inspection and maintenance to ensure safe and reliable operation. This includes checking for proper tension, lubrication, and signs of wear or damage. It’s also crucial to follow the manufacturer’s recommendations regarding chain replacement intervals and lubrication specifications.
Overall, roller chains provide an efficient and reliable method of power transmission in motorcycles, offering durability, flexibility, and ease of maintenance.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
How do you measure roller chain wear?
Measuring roller chain wear is important to determine if the chain is still within acceptable tolerances or if it needs to be replaced. Here are the steps to measure roller chain wear:
1. Chain Elongation Measurement: Chain elongation is a common form of wear in roller chains. To measure chain elongation, you’ll need a ruler or caliper with metric units and a reference length of the chain. The reference length is typically a certain number of pitches, which is the distance from one roller to the next.
2. Select Reference Points: Choose two reference points on the chain, ideally at least 10 pitches apart. These points should be accessible and free from any significant wear or damage.
3. Measure the Distance: With the chain in a relaxed state, measure the distance between the reference points. This can be done by aligning the ruler or caliper with the rollers of the chain. Ensure the measurement is taken along the same side of the chain throughout the process.
4. Compare with the Manufacturer’s Specification: Consult the manufacturer’s specification or maintenance manual to determine the allowable elongation limit. Typically, roller chains have a maximum allowable elongation of around 1-2% before replacement is recommended.
5. Calculate Elongation Percentage: Calculate the elongation percentage by comparing the measured distance with the reference length. Subtract the reference length from the measured distance, divide the result by the reference length, and multiply by 100 to get the elongation percentage.
6. Determine Chain Condition: If the elongation percentage exceeds the manufacturer’s recommended limit, it indicates significant wear and elongation of the chain. In such cases, it is advisable to replace the chain to prevent potential failure and damage to the machinery.
It’s important to note that measuring chain wear is just one aspect of assessing chain condition. Visual inspection for signs of wear, such as pin wear, plate wear, or roller wear, is also crucial. If you notice any signs of damage or wear during the inspection, it is recommended to replace the chain, regardless of the elongation measurement.
editor by CX 2023-10-27
China wholesaler 40-1r 50-1r 60-1r 80-1r 08b 10b 12b 16b 20b ISO/ANSI British Standard Customized OEM Short Long Pitch Plate Bush Industrial Transmission Conveyor Roller Chain
Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can roller chains be used in food processing or pharmaceutical industries?
Roller chains can be used in certain food processing and pharmaceutical applications, but there are specific considerations and requirements to ensure compliance with industry standards and regulations. Here’s a detailed answer to the question:
1. Food Grade Materials: In food processing and pharmaceutical industries, it is essential to use roller chains made from food-grade materials. These materials are non-toxic, corrosion-resistant, and designed to meet the hygiene and cleanliness requirements of these industries. Stainless steel chains or chains with special food-grade coatings are commonly used.
2. Lubrication: Proper lubrication is crucial in food processing and pharmaceutical applications to prevent contamination. Food-grade lubricants that are safe for consumption or lubrication-free chains are often used to meet the industry standards and regulations. It’s important to ensure that the lubricants used are compatible with the specific chain material and application requirements.
3. Cleanliness and Sanitization: The equipment and chains used in food processing and pharmaceutical industries must be designed for easy cleaning and sanitization. Smooth surfaces, without crevices or pockets that can trap food particles or bacteria, are preferred. Regular cleaning and maintenance procedures should be implemented to ensure proper hygiene and prevent the risk of contamination.
4. FDA and Regulatory Compliance: Roller chains used in food processing and pharmaceutical industries must comply with the regulations set by the Food and Drug Administration (FDA) or other relevant regulatory bodies. These regulations specify the acceptable materials, lubricants, and cleanliness standards for equipment used in these industries.
5. Hazard Analysis and Critical Control Points (HACCP): The Hazard Analysis and Critical Control Points system is commonly implemented in the food processing industry to identify and control potential hazards. When using roller chains in food processing, it’s important to assess the risks and implement appropriate measures to prevent contamination, such as installing guards to protect the chain from direct contact with food products.
While roller chains can be used in food processing and pharmaceutical industries, it is crucial to consult industry-specific guidelines and work with suppliers or manufacturers experienced in supplying chains for these applications. Adhering to industry standards and regulations ensures the safe and reliable use of roller chains in such sensitive environments.
How do roller chains handle lateral loads?
Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:
1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.
2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.
3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.
4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.
It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.
What is the expected lifespan of a roller chain?
The expected lifespan of a roller chain can vary depending on several factors, including the quality of the chain, the operating conditions, and the level of maintenance. Here’s a detailed answer to the question:
The lifespan of a roller chain is primarily influenced by the following factors:
1. Chain Quality: High-quality roller chains made from durable materials and manufactured to precise specifications tend to have a longer lifespan compared to lower-quality chains. Chains from reputable manufacturers often undergo rigorous testing and quality control processes to ensure their performance and durability.
2. Operating Conditions: The operating environment greatly affects the lifespan of a roller chain. Factors such as temperature, humidity, contamination, shock loads, and vibration can impact the chain’s wear and fatigue resistance. Chains operating in harsh conditions may require more frequent maintenance and replacement.
3. Lubrication and Maintenance: Proper lubrication is crucial for maintaining the lifespan of a roller chain. Regular lubrication helps reduce friction, wear, and corrosion, thereby extending the chain’s life. Additionally, regular inspection and maintenance, including tension adjustment, sprocket alignment, and cleaning, can help identify and address issues that could shorten the chain’s lifespan.
4. Load and Speed: The load and speed at which the roller chain operates also play a role in determining its lifespan. Chains operating under heavy loads or high speeds may experience increased wear and fatigue, shortening their lifespan. Choosing a chain with the appropriate strength and size for the application is important to ensure optimal performance and longevity.
Generally, a well-maintained roller chain can last for thousands of hours of operation. However, it is essential to monitor the chain’s condition regularly and replace it when signs of wear, elongation, or damage become apparent. Following the manufacturer’s recommendations for maintenance and replacement intervals is crucial for maximizing the lifespan of the roller chain.
editor by CX 2023-10-10
China Hot selling Blue and Natural Color Short Pitch Roller Chain 08A/40
Product Description
Blue and Natural Color Short Pitch Roller Chain 08A/40
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Tempering |
| 2 | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| 4 | Zincing | 11 | Special color |
| 5 | Heat Treatment | 12 | Stain proofing |
| 6 | Carburizing | 13 | Pre-stretched and anti-fatigue |
| 7 | Quenching | ||
Our Service
1.Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 200 employees and we have a complete set of testing equipment to ensure our quality.
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing/Electroplating/Oxygenation |
| Feature: | Heat Resistant |
| Chain Size: | 08A/40 |
| Structure: | Roller Chain |
| Samples: |
US$ 4/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the maintenance intervals for roller chains?
Maintenance intervals for roller chains can vary depending on several factors, including the specific application, operating conditions, and manufacturer’s recommendations. Here’s a detailed answer to the question:
1. Lubrication: Proper lubrication is essential for the smooth operation and longevity of a roller chain. Lubrication intervals depend on the type of lubricant used, the chain’s speed, and the operating conditions. In general, it is recommended to lubricate the chain every 200-300 miles or as specified by the motorcycle manufacturer.
2. Tension Adjustment: Chain tension should be checked regularly and adjusted as needed to maintain optimal performance. Over time, roller chains can elongate due to wear, which affects their tension. It is recommended to check the chain tension every 500-1,000 miles or as advised by the motorcycle manufacturer.
3. Inspection: Regular visual inspection of the roller chain is important to identify any signs of wear, damage, or misalignment. Inspect the chain for loose or missing rollers, damaged links, excessive wear on sprockets, and any signs of rust or corrosion. Inspections should be performed at least every 500-1,000 miles or as recommended by the motorcycle manufacturer.
4. Cleaning: Periodic cleaning of the roller chain helps remove dirt, debris, and accumulated grime that can interfere with its performance. Cleaning intervals depend on the riding conditions and the level of contamination. Generally, it is advisable to clean the chain every 1,000-2,000 miles or when it appears visibly dirty.
5. Replacement: Roller chains have a finite lifespan and will eventually require replacement. The replacement interval depends on various factors, including the chain’s quality, usage conditions, and maintenance practices. As a general guideline, roller chains should be replaced when they become excessively worn, elongated beyond the manufacturer’s specifications, or show signs of damage that compromise their integrity.
It’s important to note that the maintenance intervals provided here are general guidelines, and it is crucial to refer to the motorcycle manufacturer’s specific recommendations for the roller chain used in your motorcycle. Adhering to the manufacturer’s guidelines and performing regular maintenance can help ensure the roller chain’s optimal performance, reliability, and longevity.
Can roller chains be used for power transmission in pumps and compressors?
Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:
1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.
2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.
3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.
4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.
5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.
It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-10-08
China Good quality ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
Product Description
ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
Product Description
1. Material: Alloy Steel
2. Surface Treatment: Shot peening
3. Application:
This chain will be widely used in all of the industry machine and equipment.
4. Chain No: 40-1, 50-1, 60-1, 80-1, 100-1, 120-1, etc.
| Product name | High Precision Short Pitch Precision Roller Chain (A series) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle high torque loads?
Roller chains are designed to handle high torque loads effectively. Here’s a detailed answer to the question:
1. Robust Construction: Roller chains are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability. They are designed to withstand the forces generated by high torque loads without deformation or failure.
2. Load Distribution: Roller chains distribute the high torque load evenly across their links and pins. This even distribution helps prevent concentrated stress points and ensures that each link carries a portion of the load, reducing the risk of chain failure.
3. Fatigue Resistance: Roller chains are designed to resist fatigue caused by repeated stress cycles. They have sufficient strength and resilience to endure the high torque loads encountered during operation without experiencing premature wear or failure.
4. Proper Lubrication: Adequate lubrication is crucial for the smooth operation and longevity of roller chains under high torque loads. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated by the increased forces. Proper lubrication ensures that the chain operates efficiently and extends its lifespan.
5. Tensile Strength: Roller chains are engineered to have high tensile strength, which allows them to withstand the tension created by high torque loads. The tensile strength of the chain ensures that it can handle the pulling force exerted by the rotating sprockets without elongation or failure.
6. Sprocket Selection: The choice of sprockets also plays a significant role in handling high torque loads. Sprockets should be matched appropriately with the roller chain to ensure proper engagement and efficient power transmission. Selecting sprockets with the appropriate tooth profile, material, and design helps optimize the performance and longevity of the chain under high torque conditions.
Roller chains have been extensively used in applications that require the transmission of high torque, such as heavy machinery, industrial equipment, and automotive systems. Their robust construction, load distribution capabilities, fatigue resistance, proper lubrication, high tensile strength, and compatibility with well-designed sprockets make them reliable and efficient in handling high torque loads.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
What are the best practices for maintaining roller chains?
Maintaining roller chains is crucial for their optimal performance, longevity, and reliability. Here are some best practices for maintaining roller chains:
1. Regular Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the chain, ensuring it reaches the inner rollers and bushings.
2. Cleanliness: Keep the roller chain clean and free from contaminants such as dirt, debris, and excess lubricant. Regularly inspect and clean the chain to remove any build-up that can contribute to wear and performance issues.
3. Tension Adjustment: Monitor the chain tension regularly and make adjustments as needed to ensure it remains within the manufacturer’s recommended range. Proper tension reduces stress on the chain and sprockets, minimizing wear and improving performance.
4. Alignment: Check the alignment of the sprockets to ensure they are properly aligned. Misaligned sprockets can cause uneven wear and premature failure of the chain. Adjust or replace the sprockets as necessary to maintain proper alignment.
5. Inspection: Regularly inspect the roller chain for signs of wear, damage, or elongation. Look for loose or damaged links, excessive wear on the sprocket teeth, or signs of fatigue. Replace any worn or damaged components promptly to prevent further damage and ensure safe operation.
6. Environmental Considerations: Consider the operating environment and take necessary precautions. In corrosive or high-temperature environments, use appropriate coatings or materials that offer resistance to corrosion and heat. In dirty or abrasive environments, install guards or shields to protect the chain from debris.
7. Training and Documentation: Provide proper training to maintenance personnel on roller chain maintenance and inspection procedures. Keep records of maintenance activities, including lubrication schedules, tension adjustments, and component replacements. This documentation helps track maintenance history and identifies patterns or potential issues.
8. Periodic Replacement: Despite regular maintenance, roller chains will eventually wear out. Establish a replacement schedule based on the chain’s expected lifespan and operating conditions. Replace the chain when it exhibits excessive wear, elongation, or signs of fatigue to prevent sudden failures.
By following these best practices, you can optimize the performance, lifespan, and reliability of roller chains, reducing downtime and ensuring the smooth operation of your machinery or equipment.
editor by CX 2023-09-15
China wholesaler 08B-1 B Series Short Pitch Roller Chain
Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | ULTIMATE TENSILE STRENGTH |
AVG. TENSILE STRENGTH |
WEIGHT | |||
| d | L1 | L2 | H | t/T | Q min | Q 0 | |||||
| mm | mm | mm | mm | mm | mm | mm | mm | kN | kN | Kg/meter | |
| 05B-1 | 8.000 | 3.00 | 5.00 | 2.31 | 3.90 | 4.80 | 7.10 | 0.80 | 4.4 | 5.9 | 0.11 |
| 06B-1 | 9.525 | 5.72 | 6.35 | 3.28 | 6.27 | 7.23 | 8.20 | 1.30 | 8.9 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 8.51 | 4.45 | 8.50 | 9.90 | 11.80 | 1.60 | 17.8 | 19.4 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 10.16 | 5.08 | 9.60 | 10.90 | 14.60 | 1.70 | 22.2 | 27.5 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 12.07 | 5.72 | 11.00 | 12.40 | 16.00 | 1.85 | 28.9 | 32.2 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 15.88 | 8.28 | 17.65 | 19.05 | 20.90 | 3.2/4 | 60.0 | 72.8 | 2.71 |
| 20B-1 | 31.750 | 25.40 | 19.05 | 10.19 | 20.20 | 23.80 | 26.00 | 3.5/4.5 | 95.0 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 25.40 | 14.63 | 26.65 | 31.05 | 33.00 | 48/.6 | 160.0 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 27.94 | 15.90 | 32.55 | 26.45 | 36.70 | 6/7.5 | 200.0 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 29.21 | 17.81 | 32.80 | 37.20 | 41.90 | 6/.7 | 250.0 | 277.5 | 10.25 |
| 48B-1 | 76.200 | 45.72 | 48.26 | 29.24 | 19.55 | 58.65 | 63.50 | 9.7/11.8 | 400.0 | 621.6 | 25.00 |
| 72B-1 | 114.300 | 68.58 | 72.39 | 44.48 | 74.15 | 82.25 | 103.63 | 16/.17 | 898.5 | 1550.0 | 63.55 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 3/8"*4 1/2" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the factors that affect roller chain lifespan?
The lifespan of a roller chain can be influenced by several factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of a roller chain refers to its ability to handle the applied load without experiencing excessive stress or deformation. Using a roller chain that is properly sized and rated for the specific application’s load requirements is crucial for ensuring a longer lifespan.
2. Lubrication: Proper lubrication is essential for reducing friction and wear in a roller chain. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear. On the other hand, over-lubrication can attract contaminants and contribute to chain wear. Regular and proper lubrication based on the manufacturer’s recommendations is necessary to maximize chain lifespan.
3. Alignment: Proper alignment between the sprockets and the roller chain is critical for smooth operation and reduced wear. Misalignment can cause the chain to rub against the sprocket teeth, leading to increased friction and premature wear. Regular inspection and adjustment of the sprocket alignment can help extend the chain’s lifespan.
4. Environmental Conditions: The operating environment can have a significant impact on the lifespan of a roller chain. Factors such as temperature extremes, moisture, dust, chemicals, and abrasive contaminants can accelerate wear and corrosion. Using appropriate chain coatings, seals, and regular cleaning can help protect the chain and extend its lifespan.
5. Maintenance: Regular maintenance practices, including inspection, lubrication, and adjustment, are crucial for maximizing the lifespan of a roller chain. Periodic inspection for wear, damaged links, or other issues allows for timely replacement or repair, preventing further damage and potential chain failure.
6. Material Quality: The quality of the roller chain material affects its durability and resistance to wear. High-quality materials, such as alloy steel, with proper heat treatment and surface hardening, can enhance the chain’s strength and resistance to fatigue and wear.
7. Operational Conditions: The operating conditions, including speed, shock loads, and cycle frequency, can impact the chain’s lifespan. Excessive speeds, sudden changes in loads, or frequent starts and stops can put additional stress on the chain, leading to accelerated wear and potential failure.
By considering these factors and implementing proper maintenance and operating practices, the lifespan of a roller chain can be optimized, ensuring reliable and efficient performance over an extended period.
How do roller chains handle static loads?
Roller chains are primarily designed for transmitting power and handling dynamic loads, which involve motion and varying forces. However, roller chains can also handle static loads to some extent. Here’s a detailed answer to the question:
1. Load Distribution: When a roller chain is subjected to static loads, the weight or force is evenly distributed across multiple rollers and pins. This helps to distribute the load more effectively and reduces stress concentrations on individual components. The load is transferred from one roller to another through the pins, ensuring a more balanced distribution.
2. Stiffness: Roller chains possess a certain degree of stiffness that enables them to resist static loads. The rigid construction of the chain, including the link plates and pins, helps maintain the integrity of the chain under static conditions. This stiffness allows the chain to support the applied load without excessive elongation or deformation.
3. Lubrication: Proper lubrication is essential for roller chains to handle static loads effectively. Lubrication helps reduce friction and wear, which can occur even under static conditions due to the weight of the load. Adequate lubrication ensures smooth movement of the chain and minimizes the risk of surface damage or increased friction during load-bearing.
4. Chain Preload: In some cases, applying a pre-load or initial tension to the roller chain can help improve its ability to handle static loads. The pre-load helps to eliminate any slack or looseness in the chain, enhancing its rigidity and reducing the potential for excessive elongation or misalignment when subjected to static forces.
While roller chains can handle static loads, it’s important to note that they are primarily designed for dynamic applications involving motion. Excessive static loads or prolonged exposure to static conditions may lead to increased wear, elongation, or deformation of the chain. In scenarios where the majority of the load is static, alternative power transmission systems or load-bearing mechanisms may be more suitable.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-09-08
China Good quality ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
Product Description
ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
Product Description
1. Material: Alloy Steel
2. Surface Treatment: Shot peening
3. Application:
This chain will be widely used in all of the industry machine and equipment.
4. Chain No: 40-1, 50-1, 60-1, 80-1, 100-1, 120-1, etc.
| Product name | High Precision Short Pitch Precision Roller Chain (A series) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle variable speed applications?
Roller chains are well-suited for variable speed applications due to their inherent design characteristics. Here’s a detailed answer to the question:
1. Speed Range: Roller chains can accommodate a wide range of speeds, making them suitable for variable speed applications. The speed of the driven sprocket can be adjusted, and the chain will adapt to the changing speed requirements.
2. Smooth Power Transmission: Roller chains provide smooth and consistent power transmission even at varying speeds. The engagement between the chain and the sprockets remains constant, ensuring reliable power transfer without slippage or loss of efficiency.
3. Tension Adjustment: In variable speed applications, the tension of the roller chain may need to be adjusted to maintain optimal performance. Proper tension ensures proper engagement with the sprockets and prevents excessive wear or elongation of the chain.
4. Lubrication: Adequate lubrication is crucial for roller chains in variable speed applications. Lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the chain’s lifespan. Depending on the speed range and operating conditions, the appropriate lubrication method and frequency should be determined.
5. Chain Selection: Selecting the right type and size of roller chain is important for variable speed applications. Different chain designs and materials may have specific speed limitations or performance characteristics. Consulting the manufacturer’s specifications and recommendations can help ensure the chain’s compatibility with the required speed range.
6. System Design Considerations: When designing variable speed applications with roller chains, factors such as sprocket sizes, drive ratios, and load requirements should be carefully considered. Proper sizing and alignment of the sprockets, as well as selecting the appropriate chain pitch, can contribute to the smooth operation and longevity of the system.
It’s important to note that proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential for roller chains in variable speed applications. Monitoring the chain’s condition and addressing any signs of wear or damage promptly will help ensure safe and reliable operation.
What are the advantages of using a roller chain over a timing belt?
Roller chains and timing belts are both commonly used for power transmission in various applications. Here’s a detailed answer to the question:
Advantages of using a roller chain:
1. Higher Load Capacity: Roller chains are capable of handling higher loads compared to timing belts. They are designed to transmit power in heavy-duty applications where high torque and shock loads are present.
2. Flexibility in Power Transmission: Roller chains are more versatile in terms of power transmission. They can transmit power over longer distances and are suitable for applications that require multiple shafts and complex power transmission routes.
3. Tolerance to Misalignment: Roller chains can tolerate more misalignment between the driving and driven sprockets compared to timing belts. They can accommodate slight angular misalignments and axial movements, making them suitable for applications where alignment precision is challenging.
4. Resistance to Harsh Environments: Roller chains are generally more resistant to contaminants, such as dirt, dust, and debris, compared to timing belts. They are commonly used in applications where exposure to harsh environments, such as high temperatures, chemicals, or abrasive particles, is expected.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular lubrication, tension adjustment, and periodic inspection can help prolong their lifespan. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.
It’s important to note that the choice between a roller chain and a timing belt depends on various factors, including the specific application requirements, load conditions, speed, accuracy, and environmental considerations. Consulting with experts and considering the specific needs of the application can help determine the most suitable power transmission solution.
What are some common causes of roller chain failure?
Roller chain failure can occur due to various factors. Here’s a detailed answer to the question:
1. Insufficient Lubrication: One of the primary causes of roller chain failure is inadequate lubrication. Insufficient lubrication leads to increased friction, heat generation, and wear between the chain’s components, such as pins, bushings, and rollers. Over time, this can cause the chain to seize up, deform, or break.
2. Contamination: Contamination of the roller chain with dirt, dust, debris, or foreign particles can accelerate wear and increase the risk of failure. These contaminants can penetrate the chain’s joints, causing abrasive action and reducing the effectiveness of lubrication. Contamination can also cause corrosion, leading to weakened chain links.
3. Misalignment: Improper alignment of the sprockets and other drivetrain components can cause excessive side loading, uneven wear, and accelerated fatigue on the roller chain. Misalignment can result from improper installation, worn sprockets, or misaligned shafts, and it can lead to premature chain failure.
4. Overloading: Subjecting the roller chain to loads beyond its rated capacity can cause stress and fatigue, leading to chain failure. Overloading can occur due to improper application design, sudden shock loads, or continuous operation near or beyond the chain’s maximum load limit.
5. Wear and Fatigue: Over time, roller chains experience wear and fatigue due to normal usage. As the chain articulates around the sprockets, the pins, bushings, and rollers undergo cyclic stress, which can lead to wear, elongation, and eventually chain failure if not addressed through regular maintenance and replacement.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or saltwater, can cause corrosion on the roller chain. Corrosion weakens the chain’s structural integrity, leading to reduced load-carrying capacity and increased susceptibility to failure.
Proper maintenance, including regular lubrication, cleaning, inspection for wear and alignment, and avoiding overloading or exposure to harsh environments, is crucial to prevent roller chain failure. Timely replacement of worn or damaged chains and addressing any underlying issues that contribute to chain failure is essential for ensuring the reliable and safe operation of machinery or equipment.
editor by CX 2023-09-07
China Best Sales Conveyor Transmission Motorcycle Industrial Carbon Stee Roller Chain Short Pitch Precision Stainless Steel Hollow Pin
Product Description
Product Description
Series : ANSI SS 40 /SS 50 / SS 60 / SS 80 / SS 100 etc.
Materal : SS 304
Packing : 5M/PCS or 10 FT/PCS Or as your require.
Delivery time : around 35 wworking days.
Product Attribute
| Product name | Transmission Standard Roller Chain |
|
Surface Treatment |
Shot Peening ,Tempering Oiling ,Nickel-plated Grease, zince plated, Heat Treatment ,Stain proofing Carburizing ,Pre-stretched and anti-fatigue ,Quenching |
| Product application | Industry machine,Agriculture, mining, metallurgy, petrochemical industry, lifting and transportation and other industries |
| Product Series |
Series A, Series B, Heavy Duty |
| material |
Stainless steel and carbon steel |
| structure |
Simplex/Duplex/Triplex |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| A Series | 03C,04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1.
15,25,35,41,40,50,60,80,100,120,140,160,180,200,240 |
| 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2.
25-2,35-2,41-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,180-2,200-2,240-2. |
|
| 04C-3,06C-3,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3.
25-3,35-3,41-3,40-3,50-3,60-3,80-3,100-3,120-3,140-3,160-3,180-3,200-3,240-3. |
|
| B Series | 05B-1,06B-1,08B-1,10B-1,12B-1,16B-1,20B-1,24B-1,28B-1,32B-1,40B-1,48B-1,56B-1,64B-1,72B-1. |
| 05B-2,06B-2,08B-2,10B-2,12B-2,16B-2,20B-2,24B-2,28B-2,32B-2,40B-2,48B-2,56B-2,64B-2,72B-2. |
|
| 05B-3,06B-3,08B-3,10B-3,12B-3,16B-3,20B-3,24B-3,28B-3,32B-3,40B-3,48B-3,56B-3,64B-3,72B-3. |
|
| Heavy Duty | 08AH-1,10AH-1,12AH-1,16AH-1,20AH-1,24AH-1,28AH-1,32AH-1,36AH-1,40AH-1,48AH-1
35H,40H,50H,60H,80H,100H,120H,140H,160H,180H,200H,240H |
| 12AH-2,16AH-2,20AH-2,24AH-2,28AH-2,32AH-2,40AH-2,
35H-2,40H-2,50H-2,60H-2,80H-2,100H-2,120H-2,140H-2,160H-2,180H-2,200H-2,240H-2. |
|
| 12AH-3,16AH-3,20AH-3,24AH-3,28AH-3,32AH-3,40AH-3
35H-3,40H-3,50H-3,60H-3,80H-3,100H-3,120H-3,140H-3,160H-3,180H-3,200H-3,240H-3. |
|
| Double pitch Series |
208A,208B,210A,210B,212A,212B,216A,216AH,216B,220A,220B,224A,224B,228B,232B
2040,2050,2060,2080,2080H,2100,2120 |
| We also carry out OEM according to your requirements | |
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment |
| Surface Treatment: | SS304 |
| Samples: |
US$ 5/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Can roller chains be used for power transmission in bicycles?
Yes, roller chains are commonly used for power transmission in bicycles. Here’s a detailed answer to the question:
Roller chains are an integral component of bicycle drivetrains, transmitting power from the pedals to the rear wheel. They offer several advantages that make them well-suited for this application:
1. Efficient Power Transfer: Roller chains provide efficient power transfer from the rider’s pedaling force to the rear wheel of the bicycle. They have low frictional losses, allowing for a smooth and efficient transfer of energy, resulting in better propulsion and improved performance.
2. High Strength and Durability: Roller chains used in bicycles are designed to withstand the forces exerted during pedaling and the varying loads encountered during riding. They are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability.
3. Lightweight: Roller chains used in bicycles are lightweight, contributing to the overall weight reduction of the bike. This is important for cyclists as it allows for faster acceleration, easier maneuverability, and enhanced handling.
4. Versatility: Roller chains are available in various sizes and configurations, allowing them to be used in different types of bicycles. Whether it’s a road bike, mountain bike, or city bike, roller chains can be adapted to suit the specific requirements of the bike’s drivetrain.
5. Easy Maintenance: Roller chains in bicycles require regular maintenance to ensure optimal performance and longevity. Proper lubrication and periodic cleaning are essential to prevent wear and corrosion. Fortunately, bicycle chains are relatively easy to maintain and can be readily accessed for cleaning and lubrication.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in bicycles. They are affordable and widely available, making them a practical choice for bike manufacturers and cyclists alike.
In summary, roller chains are commonly used for power transmission in bicycles due to their efficient power transfer, strength, durability, lightweight nature, versatility, ease of maintenance, and cost-effectiveness. They play a crucial role in ensuring a smooth and reliable ride for cyclists of all types and skill levels.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
What are the best practices for maintaining roller chains?
Maintaining roller chains is crucial for their optimal performance, longevity, and reliability. Here are some best practices for maintaining roller chains:
1. Regular Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the chain, ensuring it reaches the inner rollers and bushings.
2. Cleanliness: Keep the roller chain clean and free from contaminants such as dirt, debris, and excess lubricant. Regularly inspect and clean the chain to remove any build-up that can contribute to wear and performance issues.
3. Tension Adjustment: Monitor the chain tension regularly and make adjustments as needed to ensure it remains within the manufacturer’s recommended range. Proper tension reduces stress on the chain and sprockets, minimizing wear and improving performance.
4. Alignment: Check the alignment of the sprockets to ensure they are properly aligned. Misaligned sprockets can cause uneven wear and premature failure of the chain. Adjust or replace the sprockets as necessary to maintain proper alignment.
5. Inspection: Regularly inspect the roller chain for signs of wear, damage, or elongation. Look for loose or damaged links, excessive wear on the sprocket teeth, or signs of fatigue. Replace any worn or damaged components promptly to prevent further damage and ensure safe operation.
6. Environmental Considerations: Consider the operating environment and take necessary precautions. In corrosive or high-temperature environments, use appropriate coatings or materials that offer resistance to corrosion and heat. In dirty or abrasive environments, install guards or shields to protect the chain from debris.
7. Training and Documentation: Provide proper training to maintenance personnel on roller chain maintenance and inspection procedures. Keep records of maintenance activities, including lubrication schedules, tension adjustments, and component replacements. This documentation helps track maintenance history and identifies patterns or potential issues.
8. Periodic Replacement: Despite regular maintenance, roller chains will eventually wear out. Establish a replacement schedule based on the chain’s expected lifespan and operating conditions. Replace the chain when it exhibits excessive wear, elongation, or signs of fatigue to prevent sudden failures.
By following these best practices, you can optimize the performance, lifespan, and reliability of roller chains, reducing downtime and ensuring the smooth operation of your machinery or equipment.
editor by CX 2023-08-23
China factory Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain
Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | ROLLER LINK WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. TENSILE STRENGTH |
AVG. TENSILE STRENGTH |
MAX. ALLOWABLE LOAD |
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| P | W | D | d | L | Lc | H | T | |||||
| mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kgf | ||
| C212AH | C2060H | 38.10 | 12.58 | 11.91 | 5.96 | 30.20 | 34.80 | 18.00 | 3.20 | 3,830 | 4,400 | 640 |
| C212AHL | C2062H | 38.10 | 12.58 | 22.23 | 5.96 | 30.20 | 34.80 | 18.00 | 3.20 | 3,830 | 4,400 | 640 |
| C216AH | C2080H | 50.80 | 15.75 | 15.88 | 7.94 | 37.40 | 42.80 | 24.10 | 4.00 | 6,820 | 8,000 | 1,100 |
| C216AHL | C2082H | 50.80 | 15.75 | 28.58 | 7.94 | 37.40 | 42.80 | 24.10 | 4.00 | 6,820 | 8,000 | 1,100 |
| C220H | C2100H | 63.50 | 18.90 | 19.05 | 9.54 | 44.50 | 50.60 | 30.10 | 4.80 | 10,650 | 12,500 | 1,900 |
| C220AHL | C2102H | 63.50 | 18.90 | 39.67 | 9.54 | 44.50 | 50.60 | 30.10 | 4.80 | 10,650 | 12,500 | 1,900 |
| C224AH | C2120H | 76.20 | 25.23 | 22.23 | 11.11 | 55.00 | 61.60 | 36.20 | 5.60 | 15,320 | 17,500 | 2,550 |
| C224AHL | C2122H | 76.20 | 25.23 | 44.45 | 11.11 | 55.00 | 61.60 | 36.20 | 5.60 | 15,320 | 17,500 | 2,550 |
| C232AH | C2160H | 101.60 | 31.55 | 28.58 | 14.29 | 69.40 | 77.30 | 48.20 | 7.10 | 27,240 | 29,500 | 4,300 |
| C232AHL | C2162H | 101.60 | 31.55 | 57.15 | 14.29 | 69.40 | 77.30 | 48.20 | 7.10 | 27,240 | 29,500 | 4,300 |
| Usage: | Transmission Chain, Conveyor Chain, Double Pitch Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1 1/2"*4" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Are roller chains suitable for high-speed applications?
Roller chains are commonly used in a wide range of applications, including high-speed applications. Here’s a detailed answer to the question:
1. Robust Design: Roller chains are designed to withstand high-speed operation. They are constructed using high-quality materials and undergo precision manufacturing processes to ensure strength, durability, and reliability. The design includes features such as hardened pins, solid rollers, and precision bushings, which contribute to their ability to handle high speeds.
2. Efficient Power Transmission: Roller chains provide efficient power transmission at high speeds. The smooth engagement between the chain and the sprockets allows for minimal energy loss, ensuring effective transfer of power from the driving sprocket to the driven sprocket. This is particularly important in high-speed applications where efficiency is crucial.
3. Lubrication and Heat Dissipation: Proper lubrication is essential for the smooth operation of roller chains at high speeds. Lubrication reduces friction and heat generation, which can occur during high-speed operation. The lubricant helps to minimize wear, reduce noise, and dissipate heat, ensuring the chain operates within its optimal temperature range.
4. Dynamic Balance: Roller chains are designed to maintain dynamic balance during high-speed rotation. The symmetrical design and uniform weight distribution of the chain links and rollers help minimize vibration and reduce the risk of chain jump or derailment. This promotes stable and reliable performance, even at high speeds.
It is important to select the appropriate type and size of roller chain for a specific high-speed application, considering factors such as the required load capacity, speed, environmental conditions, and lubrication requirements. Regular maintenance, including proper lubrication, tension adjustment, and inspection of the chain and sprockets, is also crucial to ensure safe and reliable operation at high speeds.
How do roller chains handle static loads?
Roller chains are primarily designed for transmitting power and handling dynamic loads, which involve motion and varying forces. However, roller chains can also handle static loads to some extent. Here’s a detailed answer to the question:
1. Load Distribution: When a roller chain is subjected to static loads, the weight or force is evenly distributed across multiple rollers and pins. This helps to distribute the load more effectively and reduces stress concentrations on individual components. The load is transferred from one roller to another through the pins, ensuring a more balanced distribution.
2. Stiffness: Roller chains possess a certain degree of stiffness that enables them to resist static loads. The rigid construction of the chain, including the link plates and pins, helps maintain the integrity of the chain under static conditions. This stiffness allows the chain to support the applied load without excessive elongation or deformation.
3. Lubrication: Proper lubrication is essential for roller chains to handle static loads effectively. Lubrication helps reduce friction and wear, which can occur even under static conditions due to the weight of the load. Adequate lubrication ensures smooth movement of the chain and minimizes the risk of surface damage or increased friction during load-bearing.
4. Chain Preload: In some cases, applying a pre-load or initial tension to the roller chain can help improve its ability to handle static loads. The pre-load helps to eliminate any slack or looseness in the chain, enhancing its rigidity and reducing the potential for excessive elongation or misalignment when subjected to static forces.
While roller chains can handle static loads, it’s important to note that they are primarily designed for dynamic applications involving motion. Excessive static loads or prolonged exposure to static conditions may lead to increased wear, elongation, or deformation of the chain. In scenarios where the majority of the load is static, alternative power transmission systems or load-bearing mechanisms may be more suitable.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-08-17
China high quality Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain
Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | ROLLER LINK WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. TENSILE STRENGTH |
AVG. TENSILE STRENGTH |
MAX. ALLOWABLE LOAD |
|||
| P | W | D | d | L | Lc | H | T | |||||
| mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kgf | ||
| C212AH | C2060H | 38.10 | 12.58 | 11.91 | 5.96 | 30.20 | 34.80 | 18.00 | 3.20 | 3,830 | 4,400 | 640 |
| C212AHL | C2062H | 38.10 | 12.58 | 22.23 | 5.96 | 30.20 | 34.80 | 18.00 | 3.20 | 3,830 | 4,400 | 640 |
| C216AH | C2080H | 50.80 | 15.75 | 15.88 | 7.94 | 37.40 | 42.80 | 24.10 | 4.00 | 6,820 | 8,000 | 1,100 |
| C216AHL | C2082H | 50.80 | 15.75 | 28.58 | 7.94 | 37.40 | 42.80 | 24.10 | 4.00 | 6,820 | 8,000 | 1,100 |
| C220H | C2100H | 63.50 | 18.90 | 19.05 | 9.54 | 44.50 | 50.60 | 30.10 | 4.80 | 10,650 | 12,500 | 1,900 |
| C220AHL | C2102H | 63.50 | 18.90 | 39.67 | 9.54 | 44.50 | 50.60 | 30.10 | 4.80 | 10,650 | 12,500 | 1,900 |
| C224AH | C2120H | 76.20 | 25.23 | 22.23 | 11.11 | 55.00 | 61.60 | 36.20 | 5.60 | 15,320 | 17,500 | 2,550 |
| C224AHL | C2122H | 76.20 | 25.23 | 44.45 | 11.11 | 55.00 | 61.60 | 36.20 | 5.60 | 15,320 | 17,500 | 2,550 |
| C232AH | C2160H | 101.60 | 31.55 | 28.58 | 14.29 | 69.40 | 77.30 | 48.20 | 7.10 | 27,240 | 29,500 | 4,300 |
| C232AHL | C2162H | 101.60 | 31.55 | 57.15 | 14.29 | 69.40 | 77.30 | 48.20 | 7.10 | 27,240 | 29,500 | 4,300 |
| Usage: | Transmission Chain, Conveyor Chain, Double Pitch Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1 1/2"*4" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains perform in extreme weather conditions?
Roller chains are designed to perform reliably in a wide range of operating conditions, including extreme weather conditions. Here’s a detailed answer to the question:
1. Temperature Extremes: Roller chains can withstand a wide range of temperatures, both high and low. The performance of the chain depends on the specific material used and its temperature rating. For example, stainless steel chains are suitable for high-temperature applications, while specialty chains with low-temperature lubricants are available for cold environments.
2. Corrosion Resistance: Roller chains can be manufactured using corrosion-resistant materials such as stainless steel or with specialized coatings to enhance their resistance to rust and corrosion. This makes them suitable for outdoor applications where exposure to moisture, humidity, and other environmental factors is common.
3. Lubrication: Proper lubrication is crucial for the performance of roller chains in extreme weather conditions. Lubricants with suitable viscosity and temperature range should be used to ensure smooth operation and minimize wear. In some cases, lubrication-free chains with self-lubricating properties can be used to eliminate the need for external lubrication.
4. Sealing and Protection: Roller chains can be equipped with additional sealing mechanisms to protect against the ingress of dirt, dust, and other contaminants. Sealed or encapsulated chains feature protective covers or seals that prevent debris from entering the chain and affecting its performance, making them more suitable for extreme weather conditions.
5. Maintenance and Inspection: Regular maintenance and inspection are essential for ensuring the optimal performance of roller chains in extreme weather conditions. This includes cleaning the chains, checking for signs of wear or damage, and replacing any worn-out components. Proper tensioning and alignment should also be maintained to prevent premature failure.
It’s important to consult the manufacturer’s specifications and recommendations for the specific roller chain and its intended application in extreme weather conditions. By selecting the appropriate materials, lubrication, and protection mechanisms, roller chains can provide reliable and efficient power transmission even in challenging environmental conditions.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
editor by CX 2023-08-16