Automated Beverage / Juice Filling Equipment
CZPT information
This sequence of equipment is employed in the production of gas-made up of beverages, this kind of as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping 3-in-one,This equipment is appropriate for all sorts of bottle varieties. It adopts suspension air conveyor. When alter the bottle,It only needs to adjust the conveying width, which is far more productive and labor-saving. This machine adopts isobaric filling type, which is quicker and a lot more secure. The device adopts advanced PLC programming manage system, and the electrical factors adopt internationally renowned brands. The design and style of the complete device is scientific and sensible, with large output and reduced failure fee.
| Project name | Total solution of carbonated consume manufacturing line, such as: – Water therapy system – Carbonated drink processing line – Carbonated drink filling program – Bottled consume packing technique – PET bottle blow molding technique – CZPT system – CZPT components – Installation resources |
| Drinking water resource | Fresh water (effectively h2o, river water, snow h2o and many others.) |
| Machine format | Freely style |
| Creation capacity | a thousand-24000BPH |
| Bottle variety | 330ml-2000ml |
| Bottle form | Freely designed |
| Cap sort | CZPT screw cap |
| Filling liquid | Water, juice, non-carbonated drink etc |
| Filling stress | Counter stress strain |
| Filling temperature | Reduced temperature |
| Labeling manner | Sleeve labeling machine |
| Heating fashion | Steam warmth and shrinking |
| Packing variety | Shrink wrapping |
| Shrinking manner | CZPT heating |
| Shrinking format | CZPTize |
| Voltage | CZPTize |
| CO2 | Prepared by consumer in regional |
Working basic principle
When bottles are sent to the machine by conveyor repeatedly, they first of all are deliveried to the receiving wheel
by air-slide conveyor and then to washing component.
The bottle clamps keep the bottles and trun more than 180°C to wash, then return back to their authentic situation after
sufficient washing and drying. The bottles are despatched to the middle thumb wheel 1 and to the filling element to be crammed,
then moved by center thumb wheel 2 and attain to capping component to be capped, at the identical time, cap trimmer
sends caps to the best of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to next operating placement.
Characteristics
1) Monoblock structure, the bottle goes by way of rinsing, filling and capping with small abrasion, and the transferring is steady, bottle altering is less difficult.
2) Specifically made stainless steel bottle clamp dose not contact the thread parts of the bottle neck, steering clear of the 2nd contamination.
3) Substantial velocity and big movement filling valve assures the substantial filling velocity and precise fluid level.
four) Elements make contact with with the liquid are all of exceptional stainless steel or meals degree plastic.The electrical method is of intercontinental brand and achieves the national foodstuff sanitary regular.
five) The bottle-out starwheel is of screwdown condition.When bottle measurement is changed, there is no need to have to modify the transferring chain’s height.
CZPT Technical specs
| Total solution of carbonated drink manufacturing line 2000BPH – 24000BPH | PH≥4.6 Carbonated drink |
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| Mineral | Condition | Filling volume | Filling stage (mm) | Neck type |
| PET bottle | Spherical or sq. bottle | 100-2000ml | Length from bottle neck | Basing on the genuine sample |
| Bottle kind | Diameter ≤ 105mm height ≤ 335mm | |||
| Changeovers will be required if getting different bottle With regards to the bottle in square condition, the bottle separating method will be needed |
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| Labeling method | Packing system | Palletizing program | ||
| Deal | Structure | |||
| Sizzling glue OPP PVC shrink label Complete label / 50 percent label Manual variety / Automobile type |
Guide Film shrinker Wrap close to Packer Robert packing Machine |
1*two two*three three*4 4*six three*5 |
Handbook Lower position gantry Palletizer Robert Palletizer Higher situation gantry Palletizer Solitary arm palletizer Guide palletizer |
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| Functioning setting | Temperature: ten-40 degrees Celsius Humidity: No dew | |||
| Power provide | 380V 3phase 50HZ / CZPTize | |||
| Design | DCGF14-twelve-5 | DCGF18-eighteen-six | DCGF24-24-eight | DCGF32-32-10 | DCGF40-40-twelve |
| Ability (500ml/bottle/h) | one thousand-3000 | 3000-6000 | 6000-8000 | 8000-ten thousand | ten thousand-15000 |
| Filling precision | ≤+5mm(liquid amount) | ||||
| Filling force(Mpa) | ≤0.four | ||||
| Filling temperature(ºC) | -five | ||||
| Complete electrical power | 4.5 | five | six | eight | 9.5 |
| Excess weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Total proportions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Product | Elements Name | Brand | Brand name | |
| 1 | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| three | Contact Screen | |||
| 4 | Change | |||
| five | Contactor | |||
| six | Relayer | |||
| seven | Solenoid Valve | AIRTAC | ZheJiang | |
| eight | Drive motor | FEITUO | Swiss | |
| nine | Reducer | CNP | China | |
| ten | Water Pump | SKF | China | |
| 11 | Primary CZPT | AUTONICS | Sweden | |
| twelve | Sensor | AIRTAC | Korea | |
| 13 | Air component | ABB | ZheJiang |
Thorough pictures
Washing component
Carbonated drinks filling equipment is rotary washing device, which largely use for beverage such as carbonate
d drink, new bottle enter the tools by star wheel, via clip and overturn mechanism make bottle down,
right after washing, it overturn bottle up instantly, then express to the filling part by star steel, the major content a
nd washing clip is stainless steel.
Filling portion
The filling component is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling placement through the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling device will
clamp the bottle and go up to seal the bottle, filling valve will open, ship the liquid into the bottle. When the
liquid amount of the bottle reaches the trachea of the filling valve, the filling will stop.
Capping portion
The capping portion is made up of screw heads, capping transmission part, a sorting portion and an below protect tube pa
rts. The bottle which has concluded filling will enter the capping situation by means of the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Comprehensive Generation Line
one, Water remedy system: RO purified gear, UF purified tools, Sand filter, Carbon filter, Water softner, Drinking water storage tanks.
two, Beverage processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning program
three, CO2 mixer
Carbonated beverage mixing device construction realistic, the combine precision is substantial, COtwo mixes totally, has two instances of cooling, two carbonation merits. Mostly is ideal for kinds of carbonic acid drink’s blend processing, also may use in the paste drink, the fermentation drink and so on other comfortable drinks’ mix processing.
4, Pasteurizer: Bottle inverse device, Bottled juice sterilizing tunnel
5, Final packing program: Shrink wrapping device
six, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary equipment
Our Service
The sample support
1. we can send you the online video of the managing device.
2. you are constantly welcome to arrive to pay a visit to our factory, and you may see the operation of the equipment right here . We will make the arrangement to choose you up when you arrive .
3. If we get the authorization of the client who has brought the machines from us ,we can tell you their contact details, you can go to go to their factory.
CZPTized services
1. we can design the machines according your needs(material ,energy,filling variety,the sorts of the bottles, and so on).
two. at the very same time we will give you our expert recommendation.
After-sales service
1. we will supply the invoice of load on time to make certain you can get the machine quickly.
two. when you complete the Planning problems ,our engineer will go to your manufacturing facility for the installation, testing and also education.
3. we provide one 12 months warranty with spare components free of charge.
